Dear Future Leaders...

Posted on Monday, October 28, 2024
By David Strand
Reshoring US Manufacturing and Jobs

To our future leaders in both the government and private sectors:

As you prepare to lead our nation through the decades and centuries ahead, for ourselves, and our children, there can be no greater need than our need to unify as a nation under a singular identity of what it means to be American.

And the opportunity to do so is right in front of us in the chance to reverse the trend of offshoring American manufacturing and the jobs that went with it.

Why? Because if there is one thing that both political parties can agree on, it’s that a surge in U.S. manufacturing is a boom for the American spirit. The pride that comes from building high-quality products, strengthening our communities, and securing our future will be universal. Manufacturing is more than an economic sector—it’s the binding element that reinforces our national identity and reminds us of what we can achieve when we work together. This common purpose can be our rallying cry, helping to unify our country at a time when unity is sorely needed.

As America finds itself at a pivotal point for reimagining and revitalizing its manufacturing landscape, we can reflect quickly on how past efforts to globalize manufacturing have left the U.S. vulnerable, with essential jobs and critical technologies moving offshore, but now is not the time for hindsight or political postering. The stakes now go beyond economic competitiveness; they encompass our environmental, social, and health resilience. Today, the opportunity to secure American leadership lies in innovative, forward-thinking industries, particularly those that bring health, sustainability, and quality of life to the forefront.

In your administration’s hands lies the potential to drive new waves of development in advanced manufacturing, green chemistry, life sciences, and other emerging fields that promise profound benefits for our citizens. Here are ten specific strategies and policies to transform U.S. manufacturing into a profitable, competitive powerhouse:

1. Optimizing the Value Chain: Beyond Labor Costs

The true cost of manufacturing goes far beyond labor expenses, and optimizing the value chain requires both innovation and supportive policy.

Integrated Supply Chain Management: Offer tax incentives for companies that localize supply chains or source critical materials domestically. This policy can stabilize essential production lines, ensuring U.S. supply chains remain resilient even in global crises, reducing dependence on foreign suppliers.

Data-Driven Inventory Management: Implement federal grants for data analytics platforms that improve inventory management, focusing on reducing waste. This approach incentivizes efficient use of resources, while also enabling companies to cut waste without sacrificing production efficiency.

Holistic Quality Control: Establish a public-private partnership to fund predictive quality analytics for manufacturers. This initiative can prevent costly product recalls, promote U.S.-made product quality, and increase competitiveness while generating new jobs in quality assurance and data science.

 

2. Embedding Lean, Six Sigma, and Total Quality Management (TQM)

Doubling down on well-established manufacturing methodologies like Lean Manufacturing, Six Sigma, and TQM will improve quality, reduce costs, and enhance efficiency and profitability.

Lean Manufacturing Principles: Introduce greater incentives for lean certification training programs across industries. By supporting lean thinking at every level—from administration to logistics—this initiative maximizes efficiency, enhancing profitability across sectors.

Six Sigma for Process Improvement: Expand federal subsidies for Six Sigma certification programs and training in AI-based defect detection. Subsidies for upskilling workers will ensure a high-caliber workforce trained to maintain quality at each stage of production.

Total Quality Management (TQM): Develop a national TQM standard, establishing U.S. product quality as a global benchmark. Incentivize manufacturers that adopt ‘USTQM’ through tax benefits, ensuring higher quality and less waste, which lowers costs in the long run.

 

3. Education and Training Centers: Building Workforce Skills for Advanced Manufacturing

A highly skilled workforce is key to adopting advanced manufacturing. Policy support can move beyond traditional grants to build a trained workforce tailored for high-tech manufacturing.

Expanding Training Beyond Traditional Grants: Set up federal education centers with industry input to provide hands-on training in high-tech manufacturing elements like automation, data analytics and machine to machine learning (M2M), and sustainable production. This approach ensures that subsidies don’t just provide funding but actively develop a job-ready workforce.

Subsidized Apprenticeships and Skills Development Programs: Offer targeted subsidies for manufacturing apprenticeships that involve advanced skills, such as precision robotics and quality control. Federal support for apprenticeships ensures a steady pipeline of trained professionals, without putting financial strain on companies.

Certification in Advanced Manufacturing Methodologies: Create national certifications for key skills, such as lean manufacturing, Six Sigma, and cybersecurity. Subsidize these certifications to encourage widespread adoption, enabling employers to hire efficiently and boosting workforce competency.

 

4. Collaborative Partnerships with Technical Schools and Community Colleges

Building a resilient manufacturing workforce begins with our educational institutions, particularly technical high schools and community colleges, which play a crucial role in preparing young people and adult learners for high-demand roles in advanced manufacturing.

Enhanced Partnerships with Technical Schools: Establish government-backed partnerships between manufacturers and technical high schools, focusing on integrating advanced manufacturing skills into existing curriculums. This collaborative approach ensures that students graduate with industry-ready skills, providing a steady influx of talent into the workforce.

Expanding Manufacturing Programs at Community Colleges: Subsidize advanced manufacturing and technology programs at community colleges, enabling these institutions to expand their capacity to train skilled workers. Community colleges are ideally positioned to serve both traditional students and adult learners, filling high-demand roles in manufacturing and offering a pathway to respectable careers.

Work-Based Learning Opportunities with Local Manufacturers: Provide tax credits to manufacturers that partner with technical schools and community colleges to offer internships, apprenticeships, and co-op programs. By gaining hands-on experience in real manufacturing settings, students and adult learners can develop practical skills that align with industry needs.

 

5. Government-Supported Innovation Centers (‘Centers of Excellence’) for Advanced Technologies

Innovation hubs play a vital role in helping U.S. manufacturers access new technologies without bearing prohibitive costs, fostering an environment of shared growth.

Regional Centers for Manufacturing Innovation (RCMIs): Establish RCMIs focusing on 3D printing, sustainable materials, and green chemistry in collaboration with universities and tech firms. These centers provide shared resources and expertise, lowering adoption costs and fostering collaboration.

Tax Credits for Technology Adoption and Employee Retraining: Provide tax credits for companies that adopt high-impact technologies (e.g., robotics, IoT, AI) and retrain employees for these new roles. Tax credits would incentivize companies to innovate, while retraining initiatives build a workforce capable of handling high-tech demands.

On-Demand Training Modules and National Manufacturing Standards: Fund on-demand, customizable training modules in cybersecurity, robotics, and sustainable manufacturing. Align these with national standards to ensure quality across sectors, and support workers in adopting modern techniques.

6. Sustainable Manufacturing and the Circular Economy

Sustainable manufacturing and circular economy education and practices improve profitability, attract eco-conscious consumers and businesses, and contribute to global competitiveness.

Tax Incentives for Sustainable and Circular Production: Establish tax incentives for manufacturers that adopt circular practices, such as recycling waste materials or using renewable resources. This promotes domestic production, improves resource efficiency, and appeals to green markets.

Government-Backed Waste Reduction Initiatives: Partner with companies to reduce waste by implementing government-funded programs to improve manufacturing efficiency, with a focus on zero-waste processes.

Partnering on R&D for Bio-based (or chemically organic) Materials and Energy Efficiency: Collaborate with universities and private R&D labs on bio-based materials and energy efficiency advancements, ensuring sustainable growth. Subsidizing bio-based material production positions the U.S. as a global leader in green manufacturing.

 

7. End-to-End Value Chain Digitalization and Data Analytics

Digital integration and advanced data analytics enable manufacturers to streamline operations and improve profitability.

End-to-End Data Integration: Fund a federal program that supports the education and private industry catapult of data integration technologies across the value chain. Why? You’ll be helping more and more companies monitor inventory, optimize schedules, and cut costs through data-informed decision-making.

Digital Twins for Process Simulation: Provide grants for manufacturers implementing digital twin technology, enabling virtual testing of production processes. This reduces trial costs, minimizes waste, and enhances efficiency without costly trial-and-error.

Predictive Analytics for Supply Chain Resilience: Establish predictive analytics grants focused on supply chain resilience, helping manufacturers anticipate disruptions and reduce costly delays.

 

8. Advanced Building and Factory HVAC Retrofitting and Smart Grid Tools

Building energy-efficient manufacturing spaces and integrating advanced HVAC and smart grid solutions can enhance factory efficiency, lower operational costs, reduce environmental impact, and create jobs on both the manufacturing side and service side of industry.

HVAC Efficiency Upgrades and Retrofits: Provide grants or tax incentives for HVAC upgrades in manufacturing facilities, hospitals, and professional buildings allowing companies to adopt energy-efficient systems and smart thermostats, doors, and windows that can react on-demand and reduce energy waste and profit loss.

Smart Grid Integration and Energy Monitoring: Implement funding for smart grid integration tools, giving manufacturers access to real-time energy usage data. By aligning energy consumption with production schedules, facilities can reduce peak demand charges and improve energy efficiency.

Renewable Energy Incentives: Offer tax credits for manufacturing facilities that incorporate on-site renewable energy solutions, such as solar panels or wind turbines. Coupled with battery storage, these solutions can help stabilize energy costs and make production more sustainable. Further coupled with incentives for consuming less energy provides independent manufacturers the opportunity to evaluate the most efficient path to improving their profitability.

 

9. Leading in Green Chemistry and Medical Technology Beyond Drugs

Integrating advanced material sciences, green chemistry innovations, and cutting-edge medical technologies positions the U.S. as a pioneer in high-value, sustainable sectors, offering solutions that benefit American society and the environment.

Green Chemistry and Sustainable Materials: Invest in green chemistry innovations that foster the development of eco-friendly, biodegradable, and low-toxicity chemicals and materials, establishing U.S. leadership in sustainable manufacturing. By incentivizing research and granting tax credits to companies focused on environmentally safe chemical alternatives, the U.S. can reduce harmful industrial waste and create high-value exports. Patents in green chemistry can become a competitive asset, attracting eco-conscious consumers and strengthening our position in global markets.

Medical Technology Beyond Pharmaceuticals: Drive advancements in medical technology, and physical and occupational therapies, that extend beyond traditional pharmaceuticals and treatment protocoals, focusing on life-enhancing devices, tools and wearable devices that aid Americans dealing with life-altering injuries or illnesses. By supporting research into assistive technology, mobility solutions, and wearable health devices, we can improve the quality of life for those needing physical or sensory support and put an emphasis on care of human health as opposed to the treatment only of maladies. This also includes pioneering new treatments and technologies for people with paralyzing brain and spinal injuries. With advances in neural stimulation, brain-computer interfaces, and adaptive robotic exoskeletons, the U.S. can lead in developing solutions that restore movement and independence to those impacted by severe neurological injuries. These innovations have the potential to radically change the lives of millions, establishing the U.S. as a global leader in both the science and manufacturing of transformative medical devices. Imagine that instead of robots, we’ve empowered people previously unable to lift a finger, to actively contribute to our manufacturing resurgence in two distinct ways.

 

10. Investing further in advanced technologies and software, particularly those technologies, with mutual benefit, such as wired and wireless (RF/microwave, satellite and ground-based telecom) device, system and infrastructure Microelectronics at large, including nano technology, micro-electromechanical systems (MEMS), 3D Printing, semiconductors, advanced organic chemicals and materials, and vapor deposited coatings.

Focusing on advanced sectors such as these positions the U.S. as a leader in critical fields that will drive economic and national security for decades ahead.

  • RF/Microwave Technology for Communication and Defense: U.S. manufacturing should invest in RF and microwave technology as these components are essential for satellite communication, defense applications, and next-gen wireless infrastructure and software-defined radio (SDR). By offering R&D tax incentives and establishing innovation hubs focused on RF/microwave technology, the U.S. can secure its position as a global leader in communications and defense technology. Further, public-private partnerships in this sector would enhance resilience against supply chain disruptions, ensuring the availability of high-quality, secure components for domestic use.
  • 3D Printing for Precision and Innovation: 3D printing’s potential in the U.S. manufacturing sector spans from construction to advanced microelectronics, enabling rapid, customizable production with less waste. By fostering research into advanced 3D printing materials and technologies, the U.S. can reduce dependence on imports, generate high-tech jobs, and provide affordable, rapid construction solutions. This technology offers applications in critical sectors such as affordable housing, medical devices, automotive, and aerospace, aligning with U.S. goals for innovation and sustainability.
  • Medical Technology Beyond Pharmaceuticals: Supporting medical technology innovation enables the U.S. to offer life-enhancing solutions beyond pharmaceuticals. By focusing on wearable health devices, assistive technology, and advanced tools for those with brain or spinal injuries, the U.S. can help Americans regain independence and quality of life. Investments in adaptive robotic exoskeletons, neural stimulation, and brain-computer interfaces can further position the U.S. as a leader in the rapidly advancing medical device sector.

 

11. Creating an Integrated, Collaborative contract manufacturing and R&D Ecosystem for U.S. Dominance

To secure long-term U.S. leadership in advanced manufacturing, defense, and technology, it’s essential to foster an R&D ecosystem that encourages collaboration across diverse, high-impact sectors. Such an ecosystem would not only fuel rapid innovation but would also uncover new, integrated solutions that address complex challenges in ways that traditional, siloed approaches cannot. By promoting cross-sector partnerships, the U.S. can become a global leader in the “nexus” of converging technologies, driving economic growth, job creation, and industry resilience.

Fostering a Culture of Collaboration and Cross-Pollination

An integrated R&D ecosystem draws on the strengths of sectors like RF/microwave, defense, 3D printing, microelectronics, nanotechnology, IT, semiconductor, and quantum computing. By breaking down silos, the U.S. can drive solutions where one sector’s advancements directly support others, leading to breakthroughs that benefit multiple industries and create a unified, high-tech foundation for national growth.

  • Cross-Sector Material and Technology Development: Innovative materials and advanced manufacturing techniques that support one field, like nanotechnology-enhanced materials for microelectronics, can lead to unexpected applications in sectors as varied as aerospace, medical devices, and automotive. Establishing shared research centers where experts in chemistry, electronics, AI, and manufacturing work together allows for discoveries that can be applied across industries, enhancing durability, sustainability, and efficiency in ways that were previously unimagined.
  • Identifying “Nexus” Opportunities Through Integrated R&D: By fostering partnerships between wireless communications (e.g., RF/microwave for 5G and IoT) and quantum computing, the U.S. can support secure, advanced communications networks that are critical to both defense and consumer applications. Discovering these nexus opportunities enables the creation of solutions where digital security, data transmission, and AI processing are seamlessly integrated, elevating U.S. capabilities in technology and secure communication. Every discovery that strengthens the foundation of one field subsequently reinforces advancements in related sectors, fueling cumulative national strengths.
  • Promoting Cross-Industry Standards and Shared Infrastructure: Establishing standards and infrastructure that serve multiple industries promotes widespread adoption and compatibility, fostering resilience across sectors. For instance, advancements in IT infrastructure and quantum computing have applications in sectors like finance, healthcare, and logistics, enabling each to leverage the same foundational technologies for cybersecurity, data processing, and operational efficiency. Coordinating standards and infrastructure for universal use can accelerate adoption, strengthen interoperability, and reduce costs across industries.

Catalyzing Job Growth and Skill Development Across the Nexus of Technology

The collaborative R&D ecosystem enables industries to grow in sync, creating high-skill job opportunities that span sectors. Cross-industry partnerships in areas like quantum computing, microelectronics, and RF technology will require a workforce skilled in integrated technologies, cybersecurity, and advanced manufacturing processes. These interconnected sectors will demand expertise that supports continuous development, from early R&D to full-scale manufacturing, generating stable, high-wage jobs across the country.

Innovation Hubs for Collaboration and Rapid Discovery

Establishing Innovation Hubs across the U.S. can serve as incubators for cross-sector collaborations, bringing together academic institutions, private companies, and government agencies to drive focused, breakthrough innovations. These hubs would provide shared resources—such as specialized lab equipment, testing facilities, and simulation tools—that reduce development costs and speed time-to-market for cutting-edge technologies. In these collaborative environments, experts from RF/microwave, AI, 3D printing, quantum computing, and materials science can work together, pushing boundaries and discovering intersections of technology and manufacturing that single-discipline R&D cannot achieve alone.

Driving U.S. Dominance Through a Collaborative and Resilient Approach

By creating an environment where the convergence of high-tech sectors drives continuous innovation, the U.S. can secure its position as a global leader in advanced manufacturing. Each interconnected discovery—whether a new material, manufacturing process, or security solution—fosters resilience, adaptability, and economic stability, creating ripple effects that benefit all of American manufacturing. A collaborative institution and industry R&D ecosystem has the potential to uncover breakthroughs that not only strengthen U.S. industry but redefine global standards, driving U.S. technological and economic dominance for generations to come.

12. Thinking Beyond Nuts and Volts-Bridging Critical, Domestically Controlled Elements/stages of the Supply chain

To foster true innovation, we must shift our perspective from merely producing and selling goods to strategically bridging critical, domestically controlled elements/stages of the supply chain. Innovation doesn’t happen in rote tasks or rigid systems—it thrives when we bring back linchpin elements that can transform the entire ecosystem, such as advanced distribution and material stocking centers.

A. Prioritize Critical Supply Chain Nodes: By identifying and reintegrating essential, often overlooked segments like distribution hubs and material centers, we gain control over pivotal parts of production and distribution that shape the whole supply chain. These linchpin nodes are the backbone of efficient, agile, and resilient manufacturing ecosystems, enabling us to respond quickly to market demands and reducing reliance on overseas logistics.

  1. Incentivize Just-in-Time Inventory, Not Tax It: Instead of penalizing companies with heavy taxes on on-hand inventory, we should offer incentives for just-in-time inventory management. This approach keeps materials and products moving smoothly, reduces waste, and minimizes the risk of overproduction. By providing tax relief, grants, or credits for lean inventory practices, we can help companies maintain high responsiveness to demand without overburdening their operational budgets.
  2. Leverage Domestic Innovation in Stocking and Distribution: Creating domestically controlled stocking and distribution networks also opens the door for material science advancements, custom logistics solutions, and real-time demand forecasting, directly within our borders. This keeps research and development close to production, fostering innovation and creating jobs in everything from automation and AI-driven logistics to green energy solutions in warehousing.

Innovation in manufacturing isn't just about producing things more efficiently; it's about rebuilding a system that is adaptable, resilient, and interconnected. By strategically reintegrating these linchpin components, we can create a self-sustaining manufacturing and distribution model that ensures jobs, improves efficiency, and sets the foundation for continuous growth and innovation.

 

Closing Argument: The Democratic Advantage and the Thinking that Rallying Around U.S. Manufacturing is Exactly What We All Need Right Now

As we consider the future of U.S. manufacturing and technology leadership, it’s essential to recognize that America’s democratic principles are our most powerful advantage. In a democracy, the freedom to innovate, collaborate, and challenge norms isn’t just encouraged—it’s foundational. Unlike authoritarian or communist-led countries, where creativity is often stifled by centralized control, our democratic system provides an open marketplace of ideas, fostering a culture where innovation can flourish, and entrepreneurship can thrive. This environment of freedom and individual expression is the wellspring of American ingenuity, allowing us to adapt, grow, and lead in ways that centralized systems cannot.

Our economy holds another unique advantage: the U.S. government itself is one of the largest consumers of American-made goods and technologies, supporting the sectors that drive our nation forward. When the government actively invests in domestic production, it does more than meet public needs—it sustains and grows the American workforce, encourages private-sector competition, and empowers companies to innovate profitably. By setting fair policies that reward sustainable practices, our government can create a self-reinforcing cycle of growth, where investments in American manufacturing translate into a robust economy and a prosperous middle class.

Manufacturing represents the best of America’s promise: the ability to grow, adapt, and excel through hard work, resilience, and creativity. By championing American manufacturing, we create a powerful foundation for unity, economic prosperity, and technological leadership that will serve us for generations to come.

With commitment to this vision, America can enter a new era of economic strength, technological leadership, and global influence—driven by the unmatched power of a democratic society working together toward a shared future.

 

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